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TECNOCOAT P-2049

100% pure polyurea membrane for waterproofing and coating

The 100% pure polyurea TECNOCOAT P-2049 has been developed as a sprayable and aromatic coating, suitable for waterproofing, protection, and sealing. It is made up of two high reactive liquid components, isocyanates and amines, which once mixed form an aromatic, continuous, seamless, high density, solid and elastic pure polyurea membrane. It has CE marking on the basis of a statement made DoP Declaration of Performance (DoP) conforms to the UE 305/2011 regulation.

BBA Tecnocoatce0 emisiones VOC

Download PDF data sheet . TECNOCOAT P-2049TDS. Technical Data sheet Download all documents . TECNOCOAT P-2049Downloads

Uses

For roofing, waterproofing, and protection of:

  • ROOFING: Sloped and flat roofs (walkable), balconies, and overhangs. (ETA 11/0357 "Liquid Applied Roof Waterproofing Kit, based on pure Polyurea" and BBA 16/5340)
  • FLOORING: Car parks with heavy traffic, industrial floor surfaces with waterproofing and hard-wearing requirements (according to EN 1504-2); including an approved non-slip finish (ENV-12633:2003)
  • BRIDGE DECK: coating under the asphalt on concrete elements of civil engineering (ETA 16/0680 "Liquid Applied Bridge Deck Waterproofing based on pure polyurea")
  • Tanks and irrigation canals, potable water contact (according to BS-6920 and WRAS)
  • Retaining walls and foundations (EN 1504.2 "Products & systems for protection/repair of concrete structures")
  • Green roofs and walls (ETA 11/0357 Liquid Applied Roof Waterproofing Kit,  and BBA 16/5340)
  • Power plants, recycling, water waste, water treatment, and petrochemical plants (EN-1504.2)
  • Swimming pools, aquariums, lakes. Near seawater
  • Vehicle and boat coatings(bed liners)
  • Asbestos roofs rehabilitation (use with TECNOFOAM G-2060 HFO, spray polyurethane foam system)
  • IRMA roofing system
  • As a protection for an SPF (TECNOFOAM G-2060 HFO spray polyurethane foam system)

NOTE: call our technical department about the application to other supports or situations

Minimum thickness ±1,5 mm
Tensile strength at 23º >20 MPa
Elongation at  break at 23ºC >350 %
Shore A hardness at 23ºC >93
Tack free time at 23ºC ±5 secs
Working life W3, 25 years
Application method Spray equipment
VOC (volatile organic compounds) 0

GENERAL FEATURES

  • TECNOCOAT P-2049 is a very strong solid membrane, flexible and hard-wearing product that, once applied, offers great stability, durability, and a perfect waterproofing and seal
  • it holds an ETA 11/0357 specific approval for "Liquid Applied Roof Waterproofing Kit, based on pure polyurea" working life 25 years ( W3) with a minimum thickness of 1.4 mm, issued by EOTA (European Organization for Technical Assessment). the recommended thickness is 2 mm(2,1 kg/m2), but always consult our technical department or check our Technical Guidelines, depending on scope or use.
  • it holds an ETA 16/0680 specific approval for "Liquid Applied Bridge Deck Waterproofing based on pure polyurea", to use as a protection for the concrete on bridge deck and to be covered by asphalt, issued by EOTA (European Organization for Technical Assessment) (see the specific Technical Guideline)
  • it holds a BBA certification n 16/5340 (validation on UK market  and influenced) for walkable roofs
  • It holds the French Certificate DTA 5.2-19-2665 (Avis Technique) issued by CSTB for deck roofing.
  • suitable for a drinking water for human consumption, issued y NFS Wales Ltd., under the BS-6920 "Suitability of non-metallic products for use in contact with water intended for human consumption with regard to their effect on the quality of the water")and WRAS approval  (see the specific Technical Guideline)
  • the properties of the TECNOCOAT P-2049 system allow it to adhere to any surface such as concrete, ceramic tiles, metals, polyurethane foam (Tecnofoam G-2060 HFO), plywood, asphalt/bituminous sheets. In any case or material, the surface must be consistent, firm, clean, and dry when the products are applied.
  • the application and training are done by our spray equipment TC2049 (spray-equipment.tecnopolgroup.com) or similar
  • free from harmful VOC compounds, therefore, it does not hurt the ozone layer (VOC's zero). TECNOCOAT P-2049 system is 100% recyclable by mechanical means friendly to the environment; no gas collection for recycling and/or destruction is required; it doesn´t emit substance to the environment once installed.
  • its application is recommended directly on the structural concrete slabs. The product is certified to be applied at zero slopes, r ponding water (ETA 11/0357, ETA 16/0680, DTA 5.2-19-2665, and BBA 16/5340). In this way, the execution of mortar slopes or other protective materials is not necessary to do.
  • thanks to its versatility and its tack-free time of around 5 seconds (reduces facility downtime) TECNOCOAT P-2049 adapts to any surface, making it the ideal product for application on uneven surfaces and in areas of any shape, whether curved or squared.
  • furthermore, due to its resistance, it can be walked on and it will accept a rough finish to make it non-slip (according to ENV 12633:2003)
  • applying TECNOCOAT P-2049 saves in seals and any other kind of joins, as the finish is uniform and makes up a single layer, providing a surface with optimum maintenance and cleaning properties.
  • TECNOCOAT P-2049 pure polyurea coating system should be applied in dry conditions avoiding the presence of humidity or coming from the surface to be coated or the substrate, whether at the time of application or subsequently (pressure from phreatic water level). In the event there is humidity in the substrate at the time of application, consult the technical specifications of our primers in the TDS
  • the TECNOCOAT P-2049 system requires solar radiation protection (UV rays) to do not lose its physical and mechanical properties, given that it is an aromatic membrane. Therefore, our EOTA (European Organization for Technical Assessment) approved systems (ETA 11/0357 and 16/0680) and BBA 16/5340, incorporates a protective polyurethane colored aliphatic resin, TECNOTOP 2C, for use in the absence of other physical protection elements. You can apply too TECNOTOP S-3000, our polyaspartic resin for coating and UV protection.
  • TECNOCOAT P-2049 is immune to ambiance temperature changes of between -40º to 140ºC, conserving its elastic properties without becoming cracked or soft.
  • The range of ambiance temperatures of application is between 3ºC to 35ºC. Max. relative humidity 85%
  • the fast reaction of TECNOCOAT P-2049 upon application provides great stability in a few seconds and it may be walked on and guarantees waterproofing in less than 3 hours. This polyurea coating reaches its optimum conditions after approximately 24 hours.
  • contact with fuels, fertilizers, animal excrements or urine does not soften TECNOCOAT P-2049. Please, consult chemical resistance with our technical department.

PACKAGING

Metal drums of 225 kg each component (B side: amines and A side: isocyanates). Agitate B side (AMINES) before inserting the transfer pump and use.

Metal drums of 60 kg each component (B side: amines and A side: isocyanates). Agitate B side (AMINES) before inserting the transfer pump and use.

SHELF LIFE

12 months at temperatures between 41 to 95 ªF (5°C to 35°C), provided it is stored in a dry place, keep away from direct sunlight, extreme heat, cold, or moisture. Once the tin has been opened, the product must be used immediately. Once opening drum, B side must be agitated mechanically before inserting the transfer pumps and use.

APPLICATION METHOD

In general, you should take the following factors:

  • repair the surface (fill in depressions, eliminate unevenness, eliminate any old waterproofing, etc.)
  • singular points preparation(perimeter, sinks / evacuations, expansion joints or structural)
  • remove any silicone-based products
  • the surface has to be enough compressive strength of adhesion of the membrane. If it were not so, we will proceed to apply our primers resins to achieve this target
  • clean up the surface or substrate, removing any dust, dirt, grease, or efflorescence.

NOTE: in case of doubt of all above, apply before in a restricted area and to check, also carry out some adhesion test

The TECNOCOAT P-2049 pure polyurea system can be applied to many different surfaces and the procedure will vary depending on its nature or state. Below we set out some of the applications for the most common surfaces; for other surfaces not described, please contact our technical department.

Concrete substrate

  • any depressions or voids should be repaired using our epoxy resin PRIMER EP-1010 
  • the concrete should be completely cured (concrete curing takes 28 days) or, in any case, the maximum level of humidity allowed for the substrate should be verified, depending on the primer used.
  • any concrete latencies or release agents should be eliminated and an open-pore surface achieved by grit blasting, milling, or sanding (to achieve a Concrete Surface Preparation index -CSP- 3 to 6 from ICRI Guide 03732, depending on the final use). Recommended CSP 3 or CSP 4.
  • on old concretes, some acid-etched is needed to open the pores for primer acceptance
  • clean up and eliminate all contaminants from the elements, such as dust or particles from the previous processes.
  • apply the primer in the conditions and with the parameters indicated in the technical specifications for these products. In general, the two-component polyurethane PRIMER PU-1050/PRIMER PUc-1050, the epoxies PRIMER EP-1010, PRIMER EP-1020, or PRIMER EPw-1070 should be used, to promote adherence to the concrete surface, reduce the pinhole appearance, and absorption of moisture in the substrate ( please check the primers absorption capacity in the TDS )
  • apply the TECNOCOAT P-2049 pure polyurea coating.
  • application of the aliphatic resin TECNOTOP S-3000/2C/2CP/1C in consumption and desired thicknesses in the case of no protection against UV rays. This application can be done with a short nap roll or electrical "airless" equipment(consult the TDS of these products before use)

Ceramic substrate

  • ceramic surfaces should not have empty joints or loose elements or parts. These should be filled with MASTIC PU mastic, complemented with TECNOBAND 100 on the joints if necessary.
  • for quick and efficient cleaning of the surface use pressurized water and check that it evaporates completely. Also, verify that all dust and other physical contaminants have been eliminated.
  • next, apply the required primer; in these cases of non-porous surfaces use PRIMER EP-1040, PRIMER Ep-1010, or PRIMER EPw-1070.
  • apply the TECNOCOAT P-2049 pure polyurea coating.
  • application of the aliphatic resin TECNOTOP S-3000/2C/2CP/1C, in consumption and desired thicknesses in the case of no protection against UV rays. This application can be done with short hair roller type equipment "airless" (consult the TDS of these products before use)

Sheets substrate:

The existing sheet surfaces (bitumen, EPDM, PVC, asphalt ...) must not show surface areas raised or not in good condition. He withdrew in poor areas. 

  • rolled roofing of any type should be in good condition prior to application; check the situation of the sheets and value the actions to do
  • there shall be cleaned with water to complete evaporation.
  • remove and replace some sections if need be
  • next to apply the required primer; in these cases of non-porous surfaces use the water-based epoxy PRIMER EPw-1070.
  • apply the TECNOCOAT P-2049 pure polyurea coating.
  • application of the aliphatic polyurethane resin TECNOTOP S-3000/2C/2CP/1C, in consumption and desired thicknesses in the case of no protection against UV rays. This application can be done with short hair roller type equipment "airless" (consult the TDS of these products before use)

Metal substrate (see TECNOCOAT P-2049 EL TDS)

Notes:

  • Consult in all cases the waiting times, drying time, singular points treatment, conditions of application of all the products through the technical data sheets of each product, the technical handbook of application of TECNOCOAT, or consult our technical department.
  • For other types of supports/substrates, for further information on the execution application procedure, for any additional questions, please, consult the technical data sheets (TDS) of these products, or our technical department.
  • These guidelines are valid although they can be modified, according to the situation of the supports, conditioning of the bearing structures of the elements to be waterproofed, external climatology, or situation at the time of application

REPAIR AND OVERLAPS PROCESSES

REPAIR
In cases where the membrane repair by accidental causes, or assembly procedures not covered installations, shall be as follows:

  • cut, removal of the affected area and/or damaged surface
  • sanding this area extending about 20~30 cm. around the perimeter, for overlapping security
  • cleaning (vacuuming) of waste generated (powder, dust...); if it's possible don't use water, and if used, support humidity value; ketones applicability based solvents for reducing this type of surface cleaning
  • apply a thin layer (100-150 g/m²) of polyurethane resin PRIMER PU-1050, PRIMER EPw-1070
  • light spread SILICA SAND over the wet primer applied before
  • wait for the total drying
  • apply TECNOCOAT P-2049, TECNOCOAT CP-2049, TECNOCOAT CP-2049 PLUS, DESMOPOL  (with DESMOPLUS or DESMOPLUS 700)
  • apply TECNOTOP S-3000/2C/2CP/1C, in consumption and desired thicknesses in the case of no protection against UV rays. This application can be done by short hair roller type equipment "airless" (see the conditions of application in the product datasheet TDS)

OVERLAPS
In cases has been exceeded recoat time (24~48 hours), so the waiting time between jobs is prolonged, proceed as follows:

  • sanding strip longitudinal overlap of about 20~30 cm. wide
  • cleaning (vacuuming) of waste generated (powder, dust...)or existing dust; if it's possible, do not use water, and if it's used, check the support humidity value; ketones applicability based solvents for conducting this type of surface cleaning
  • apply a thin layer (100-150 g/m²) of polyurethane resin PRIMER PU-1050, PRIMER EPw-1070.
  • light spread SILICA SAND over the wet primer applied before
  • wait for the total drying
  • apply TECNOCOAT P-2049, TECNOCOAT CP-2049, TECNOCOAT CP-2049 PLUS, DESMOPOL (with DESMOPLUS or DESMOPLUS 700)
  • apply TECNOTOP S-3000/2C/2CP/1C, in consumption and desired thicknesses in the case of no protection against UV rays. This application can be done by short hair roller type equipment "airless" (see the conditions of application in the product datasheet TDS)

APPLICATION REQUIREMENTS (spray equipment)

For the formation, it is necessary to mix the two initial liquid components, isocyanates and amines by our spray equipment TC2049 (spray-equipment.tecnopolgroup.com) or similar (proper maintenance and cleaning it is recommended). The general parameters for this material will be the following:

  • Heater isocyanate temperature: 70-75 ºC
  • Heater amines temperature:70-75ºC
  • Hose temperature:±70 ºC
  • Pressure: 2.500 - 3.000 psi
  • Recommended Mixing chamber: GU-07008-1 or GU-07008-2 (use mechanical purge chamber)

These temperature and pressure parameters have to be valued, ratified, or be varied by the applicator, depending on the conditions of each climate zone, weather situation, or projection equipment specifications.

HEALTH AND SAFETY

These safety recommendations for handling, are necessary for the implementation process as well as in the pre and post, on exposure to the loading machinery. Always read the MSDS before use and handling the product.

  • Respiratory Protection: When handling or spraying use an air-purifying respirator.
  • Skin protection: Use rubber gloves, remove immediately after contamination. Wear clean body-covering. Wash thoroughly with soap and water after work and before eating, drinking, or smoking.
  • Eye / Face: Wear safety goggles to prevent splashing and exposure to particles in the air.
  • Waste: Waste generation should be avoided or minimized. Incinerate under controlled conditions in accordance with local laws and national regulations.
  • Vapor and atomized liquids are harmful
  • Use only in ventilated areas, wear approved respirators when necessary
  • Keep out of reach of children
  • Do not use near high heat or open flame

Anyway, consult the material and safety data sheet (MSDS) of the product. To obtain an MSDS, please call +34935682111 or send an email to dpont@tecnopol.es

COMPLEMENTARY PRODUCTS

The TECNOCOAT P-2049 system may be complemented with the following products as a means of protection or to improve its physical-mechanical properties depending on its exposure, the desired finish, or the type of substrate.

  • PRIMER EP-1010: 100% solids, two-component,  fillerized epoxy resin, to fill in depressions in concrete surfaces, one coat application so,  rapidly providing a firm and fast drying even base.
  • PRIMER PU-1050/PRIMER EP-1040/PRIMER EPw-1070/PRIMER PUc-1050 |PRIMER PU-1000 | PRIMER EP-1020: these several resins are applied on the substrate beforehand to improve bonding and level the surface, as well as regulating the humidity in the substrate (see permitted levels in their technical specifications). Consumption may vary depending on the type of support, nature, or surface texture. Consult the technical specifications of each product or our technical department.
  • TECNOCOAT CP-2049: pure cold polyurea coating for manual application, self-leveling for small applications on TECNOCOAT P-2049, repairs or application in areas of difficult access
  • TECNOCOAT CP-2049 PLUS: pure cold polyurea coating for manual application, self-leveling for small applications on TECNOCOAT P-2049, repairs or application in areas of difficult access. It is certified by a European Technical Approval  (ETA 20/0253) under EAD 030350-0402 for roofing.
  • TECNOTOP 2C: dual-component colored aliphatic polyurethane resin, used to protect walkable and vehicular roofs and floors or ground against UV rays when there is no other protection. (according to ETA 11/0357 and BBA 16/5340)
  • TECNOTOP 2CP: dual-component colored aliphatic polyurethane resin used to protect against UV rays and chlorinated water when waterproofing swimming pools, lakes, and aquariums.
  • TECNOTOP 1C: single component colored aliphatic, used to protect non-walkable roofs or only for maintenance, against UV rays when there is no other protection
  • TECNOTOP S-3000: (polyaspartic resin) two-component, aliphatic, colored, cold polyurea coating for protection against UV rays, in situations of decks or floors without additional protection. Excellent for vehicular cover applications, quick-drying, and setting up.
  • TECNOPLASTIC: this plastic powder, once mixed with TECNOTOP 2C/2CP/S-3000/1C, forms a rough surface, conforming even to norm ENV 12633:2003 (floors slipperiness), to achieve Class 3 (>45 slip resistance), depending on dosage (consult our technical department).
  • TECNOBAND 100: the cold bond deformable band made up of an upper layer of non-woven textile and a lower layer of viscoelastic self-adhesive coating, which together allow it to adapt to the shape of the substrate. This band is ideal when dealing with structural joints and overlapping metal materials.
  • TECNOBAND 200 FLEX: elastic, rubber band for structural joints with high movement
  • MASTIC PU: polyurethane mastic for filling joints (use together with TECNOBAND 100 when necessary).

TECHNICAL DATA  OF COMPONENTS

PROPERTIES

COMPONENT A

COMPONENT B

Specific gravity at 23ºC  ISO 1675

1,11 ±0,05 g/cm³

1,10 ± 0,05 g/cm³ *

Viscosity (at 12 rpm)   ISO 2555

850±50 cps

1.100 ± 250 cps*

Mix ratio – in weight

100

102

Mix ratio – in volume

100

100

* Data for component B pigmented in gray. For other colorations or neutral, consult the official COA issued by Tecnopol (Certificate of Analysis for each batch delivered). Results performed in the laboratory at 23ºC and 50% RH, under controllable conditions.

TECHNICAL DATA (ACCORDING TO ETA 11/0357 and BBA 16/5340)

PROPERTIES

RESULTS

Density at 23 ºC   ISO 1675

±1,10 g/cm³

Tack-free time at 23 ºC ±5 seconds
Recoat time at 23 ºC 10 secs ~ 48 hours
Service temperaturerange -20 ºC~90 ºC
Walkable/vehicular ±3 hours / ±12 hours

Elongation at break at 23 ºC   ISO 527-3

>350%

Tensile Strength at 23 ºC   ISO 527-3

>20 MPa after 10 days

Shore Hardness (A) at 23ºC    DIN 53.505

>93

Shore Hardness (D) at 23ºC    DIN 53.505

>50

Working life

W3:25 years at 1,4 mm thickness

Climatic zone

S (hard weather)

Resistance to water vapor diffusion   EN 1931

µ=2.279

Water vapor diffusion   ISO 7783

14g/(m²/day)

Temperatures / User loads P4: TH2 /// P3: TH4 (P4: TH4 for all supports W2) (P4: TH4 for steel/concrete/OSB support W3)

User load

P4 (green roof, heavily loaded)

Roof slope

S1~S4, zero slope

External fire behavior   EN 13501-5:2007 A1:2010

Class. Broof (t1)+t2)+(t3)+ (t4)

Fire reaction

Euroclass E

Resistance to movement    EOTA TR-008

according to 1.000 times

VOC content (volatile organic compounds)

Anti roots certificate    EN 13948:2008

YES

Chemical resistance

Resistant to many products and chemicals (consult technical department)

Ambiance thermal resistance

It behaves consistently with a temperature range of -40 ºC ~ +140 ºC

Results performed in the laboratory at 23ºC and 50% RH, under controllable conditions. These values may vary depending on the application, climatology, or substrate conditions.

Other certifications and technical data

PROPERTIES

RESULT

Tear strength at 23ºC        ISO 34-1:2011

48 kN/m (±3) (check the official document)

Non-migration to potable water        BS-6920 and European Directive 98/83/CE

ABLE(check the official document )

Global migration (ethanol simulant at 20% and 10%)     EN 1186-1:2002 and EN 1186-3:2002

ABLE (check the official document)

Depth of water penetration         DIN 1048 Pt5:1991 10 bar/0 mm
Max. tensile strength              ISO 37 at 7 days  internal test 28 MPa
Max. elongation                ISO 37 at 7 days  internal test 345%
Modulus 100%                  ISO 37 at 7 days  internal test 11 MPa
Environmental and support  application temperature range 3ºC ~ 40ºC
Max. relative humidity 85%
 Walkable / Vehicular ±3 hours / ±12 hours

Results performed in the laboratory at 23ºC and 50% RH, under controllable conditions. These values may vary depending on the application, climatology, or substrate conditions.

ASTM certifications

PROPERTIES

RESULT

Tensile strength  ASTM D412:2016 (Method A) 25,23 MPa
Elongation at break   ASTM D412:2016 (Method A) 658 %
Hardness Shore A   ASTM D2240:2015 99
Hardness Shore D   ASTM D2240:2015 61
Tear strength   ASTM D624-00:2012 101,5 N/mm
Water vapor transmission   ASTM E96/E96M-16 0,18 g/sqm/day
Taber abrasion (H18 wheel, wear index) ASTM D4060:2014 109,0
Taber abrasion (H22 wheel, wear index) ASTM D4060:2014 105,0
Water absorption  ASTM D570-98:2018 0%
Impact resistance   ASTM G14-04:2010 e1 55,68 kg.cm
UV accelerated weathering (1000 hours)   ASTM G154-16 no blistering/no cracking/no chalking/no peeling/no delamination
Crack Bridging  ASTM C836/C836M:2015 and ADM/CE/002:2017

1.-no cracks occurred after 10 cycles at 2 mm.

2.-crack at 12 mm width
Crack Bridging  ASTM C1305/C1305M-16 and ADM/CE/002:2017

1.-no cracks occurred after 10 cycles at 8 mm.

2.-crack at 12 mm. width
Adhesion strength to steel  ASTM D4251:2017 (Method B, Tye I tester) 3,23 MPa
Adhesion strength to concrete  ASTM D4541:2002 (Method A, Tye I tester) 2,20 MPa

Results performed in the laboratory at 23ºC and 50% RH, under controllable conditions. These values may vary depending on the application, climatology, or substrate conditions.