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TECNOCOAT P-2049

Pure polyurea membrane for waterproofing and coating

Two- component, hot-spray pure polyurea membrane for waterproofing, protection and sealing. It is made up of two highly reactive liquid components, isocyanates and amines, mixed together using our specific spray equipment TC2049 or similar, to form a solid pure and aromatic pure polyurea membrane, completely adhered to the substrate, without joints or overlaps, elongable, watertight and waterproof, with high mechanical properties and shore hardness.



BBA Tecnocoatce0 emisiones VOC

Uses

For application in the following situations:

  • ROOFING:Sloped/flat walkable roofs,IRMA, balconies, and overhangs. (ETA 11/0357,BBA 16/5340,DTA 19.2665)
  • Green roofs (P4:TH4, ETA 11/0357, BBA 16/5340, DTA 19.2665)
  • BRIDGE DECK: under asphalt on concrete elements of civil engineering (ETA 21/0942)
  • Tanks and irrigation canals, potable water contact (BS-6920 and WRAS approval)
  • FLOORING: car parks with heavy traffic (OS10)
  • FLOORING: industrial floor surfaces with hard-wearing requirements (EN 1504-2)
  • Concrete decks, retaining walls, and foundations (EN-1504.2)
  • Power plants, recycling, water-waste plants, water treatment, and petrochemical plants (EN-1504.2)
  • Swimming pools, aquariums, lakes. Near seawater
  • Vehicle and boat coatings (bed liners), furniture and thematizations
  • Flat or sloped asbestos roofs (on TECNOFOAM, spray polyurethane foam system)
  • As a protection for SPF (TECNOFOAM, spray polyurethane foam system)

NOTE: call our technical department about the application to other substrates or scopes of use

minimum thickness 1,5 mm
tack-free time  ±5 secs
tensile strength >20 MPa
elongation at  break  >350 %
hardness Shore A/D >93/>50
application method spray equipment


TDS. Technical Data sheet(PDF)
MSDS, CERTIFICATES, APPROVALS...(link)
CE Marking - Declaration of Performance (DoP)

Declaración de prestaciones

PRODUCTSTANDARDDATEREVISIONLINK
TECNOCOAT P-2049 1504 2023-03-23 2 DOWNLOAD
TECNOCOAT P-2049 1504 2021-05-25 1 DOWNLOAD
TECNOCOAT P-2049 1504 2020-03-26 0 DOWNLOAD
TECNOCOAT P-2049 EAD030350-00-0402 2023-03-23 2 DOWNLOAD
TECNOCOAT P-2049 EAD030350-00-0402 2021-05-25 1 DOWNLOAD
TECNOCOAT P-2049 EAD030350-00-0402 2020-03-26 0 DOWNLOAD
TECNOCOAT P-2049 EAD030675-00-0107 2023-03-23 2 DOWNLOAD
TECNOCOAT P-2049 EAD030675-00-0107 2022-03-26 1 DOWNLOAD
TECNOCOAT P-2049 EAD030675-00-0107 2021-11-04 0 DOWNLOAD

GENERAL SPECIFICATIONS

  • Two-component, 100% solids content, aromatic pure polyurea that once applied, forms a hard-wearing, continuous, seamless, waterproofing, and solid membrane that offers a certified waterproofing, watertight behavior.
  • It holds an ETA 11/0357, issued by EOTA (European Organization for Technical Assessment). under the EAD 030350-00-0402 guide, specific approval for "Liquid Applied Roof Waterproofing Kit, based on pure polyurea" working life 25 years ( W3), at 1.4 mm thickness, ponding water admitted
  • It holds a BBA certification n 16/5340 (validation on UK market  and influenced) for waterproofing of walkable roofs,  at 1.4 mm thickness, ponding water admitted
  • It holds the French Certificate DTA 5.2-19-2665 (Avis Technique) issued by CSTB for deck roofing,  at 1.4 mm thickness, ponding water admitted
  • It holds an ETA 21/0942 specific approval for "Liquid Applied Bridge Deck Waterproofing based on pure polyurea", to use as a protection for the concrete on bridge-deck and to be covered by asphalt, issued by EOTA (European Organization for Technical Assessment) (see the specific Technical Guideline), at 2,3 mm thickness.
  • Green roof application certified, root resistance,according to the EN 13948 (ETA 11/0357 and BBA 16/5340)
  • suitable for drinking water for human consumption, issued y NFS Wales Ltd., under the BS-6920 "Suitability of non-metallic products for use in contact with water intended for human consumption with regard to their effect on the quality of the water" and WRAS approval.
  • It has CE marking on the basis of a statement made DoP Declaration of Performance (DoP) conforms to the UE 305/2011 regulation.
  • It holds the certification for the Radon gas diffusion according to the ISO/DTS 11665-13.
  • It holds the certifcation for the Ozone gas resistance according to the S/N ISO-1431-1.
  • The application and training are done by our spray equipment TC2049 (spray-equipment.tecnopolgroup.com) or similar
  • Thanks to its versatility and its tack-free time of around 3-5 seconds, allows the adherence to any surface, making it the ideal product for application on uneven surfaces and in areas of any shape, whether curved or squared.
  • Due to its resistance, it can be walked on and it will accept a rough finish to make it non-slip. (using Silica Sand or Tecnoplastic range aggregates)
  • A ceramic floor can be placed on top. In this case, we recommend applying a thin coat of Primer PU-1000 or Primer PU-1050, consumption of around 50 to 60 g/sqm, and spreading Silica Sand on top, consumption of around 700-1000 g /sqm, to improve mechanical anchorage.
  • Joints and any type of union are saved since the finish is uniform and in one piece, providing a surface with optimal maintenance and cleaning.
  • His properties allow it to adhere to any surface such as concrete, ceramic tiles, metals, spray polyurethane foam (Tecnofoam), plywood(OSB), asphalt/bituminous sheets. In any case or material, the surface must be consistent, firm, clean, and dry when the products are applied. Recommended applying directly on the concrete deck.
  • Free from harmful VOC compounds, therefore, it does not hurt the ozone layer (VOC's zero). It's 100% recyclable by mechanical means friendly to the environment; no gas collection for recycling and/or destruction is required; it doesn´t emit substance to the environment once installed..
  • It should be applied in dry conditions avoiding the presence of humidity or coming from the surface to be coated or the substrate, whether at the time of application or subsequently (pressure from phreatic water level). In the event there is humidity in the substrate at the time of application.
  • It is an aromatic membrane and, even though it is stable against solar radiation it requires solar radiation protection (UV rays) to do not lose its physical and mechanical properties. Therefore, our approved system (under ETA 10/0121, BBA 16/5340 and DTA 5.2-19/2665), incorporates a protective polyurethane colored aliphatic resin, Tecnotop 2C, for use in the absence of other physical protection elements. You can apply  Tecnotop S-3000, Tecnotop 2CP or Tecnotop 1C also.
  • The membrane may be in contact with chemical elements. Consult to the our technical department the table of chemical resistance, to know the type of exposure, temperatures and type of chemical element.

YIELD

The recommended minimum thickness is 1,5 mm. (60 mils DFT), total yiedl is 1,7 kg/sqm, applied in various coats. The total thickness may vary according to support or climatological conditions.

PACKAGING

Metallic drum kit, in two different formats:

  • LARGE KIT: 225 kg each component (B side: amines and A side: isocyanates).
  • SMALL KIT: 60 kg each component (B side: amines and A side: isocyanates).

SHELF LIFE

12 months at temperatures between 5° C and 35° C (41 ºF to 95 ºF), provided it is stored in a dry place. Once the tin has been opened, the product must be used. B side must be agitated mechanically before inserting the transfer pumps and use.

APPLICATION METHOD

The following factors prior to application should be checked:

  • previous preparations of the substrate through physical processes (substrate preparation (sanding, polishing, shot blasting, or milling) for laitance and reliease agents as well as for the opening of the surface pore, achieving a suitable anchorage profile. (CSP 3 -4-5, according to the ICRI)
  • existing holes or areas with a lack of material must be repaired using some or our epoxy resins: Primer EP-1020/Primer EP-1010
  • joint fillings with Mastic PU
  • in existing dilatations joints: remove old material, clean, and fill with Mastic PU. Use also Tecnoband 100 to cover, if necessary.
  • joint filling for installation, work and consolidation of surfaces.
  • general cleaning of the substrate, removing existing dust, dirt, grease or efflorescence. The substrates must be resistant and cohesive.

Concrete substrate

  • concrete should be completely cured (concrete curing takes 28 days) or, in any case, the maximum level of humidity allowed for the substrate should be verified, depending on the primer used.
  • concrete must have a surface with a correct planimetry, high surface resistance, eliminating laitance or release agents, without excessive irregularities. Therefore, the previous action of sanding, polishing, milling or shot-blasting will be assessed by the applicator to achieve a preparation of the support according to ICRI Guide 03732, CSP values 3 to 5.
  • cracks and damaged areas must be repaired using epoxy mortar Primer EP-1020/Primer EP-1010.
  • Mastic PU must be used on fissures or small cracks on the surface.
  • In joints (width < 15 mm): remove old material, clean and fill with Mastic PU.
  • In joints (width >15 mm): remove old material, clean and fill with Mastic PU. Complement with a Tecnoband 100 band on the upper part.
  • in structural/expansion joints: remove old material, clean and fill with Mastic PU. Complement with specific elastic bands and Tecnoband 100
  • clean up well and eliminate all contaminants from the elements, such as dust or chippings, using dry methods preferably.
  • primer application using our Primer PU-1050/Primer PUc-1050, total yield of 250 g/sqm (applied in several thin coats) or Primer WET depending on the existing moisture in the substrate and with a total yield of 450 g/sqm
  • apply/spray the membrane evenly and in several layers until the dry film thickness required by the project is achieved.
  • application of the aliphatic polyurethane resin for protection against UV rays Tecnotop 2C/2CP/1C

Ceramic tiles substrate

  • ceramic surfaces should not have empty joints or loose elements or parts. These should be filled with Mastic PU mastic or mortar, according to their size.
  • existing joints or seals: remove the old material, clean up and fill with Mastic PU and reinforced using Tecnomesh 100
  • sanding with specific equipment. Thereby, to remove moss or solids particles bonded to the support, and opening the pore.
  • clean up, using a vacuum method.
  • primer application using Primer EP-1040, total yield 100-150 g/sqm, or Primer EPw-1070, total yield 150-200 g/sqm
  • apply/spray the membrane evenly and in several layers until the dry film thickness required by the project is achieved.
  • application of the aliphatic polyurethane resin for protection against UV rays Tecnotop 2C/2CP/1C.

NOTE: For other types of supports, weather conditions or the substrate to be applied, consult our technical department.

REPAIR AND OVERLAPS PROCESSES

REPAIR
In cases where the membrane repair by accidental causes, or assembly procedures not covered installations, shall be as follows:

  • cut, removal of the affected area and/or damaged surface
  • sanding this area extending about 20~30 cm. around the perimeter, for overlapping security
  • cleaning (vacuuming) of waste generated (powder, dust...); if it's possible don't use water, and if used, support humidity value; ketones applicability based solvents for reducing this type of surface cleaning
  • apply a thin layer (100-150 g/sqm) of polyurethane resin Primer PU-1050/Primer EPw-1070.
  • light spread Silica Sand over the wet primer applied before
  • wait for the total drying
  • apply/spray the membrane evenly and in several layers until the dry film thickness required by the project is achieved.
  • application of the aliphatic polyurethane resin for protection against UV rays Tecnotop 2C/2CP/1C

OVERLAPS
In cases has been exceeded recoat time (24~48 hours), so the waiting time between jobs is prolonged, proceed as follows:

  • sanding strip longitudinal overlap of about 20~30 cm. wide
  • cleaning (vacuuming) of waste generated (powder, dust...)or existing dust; if it's possible, do not use water, and if it's used, check the support humidity value; ketones applicability based solvents for conducting this type of surface cleaning
  • apply a thin layer (100-150 g/sqm) of polyurethane resin Primer PU-1050/Primer EPw-1070.
  • light spread Silica Sand over the wet primer applied before
  • wait for the total drying
  • apply/spray the membrane evenly and in several layers until the dry film thickness required by the project is achieved.
  • application of the aliphatic polyurethane resin for protection against UV rays Tecnotop 2C/2CP/1C

APPLICATION REQUIREMENTS (spray equipment)

For the formation, it is necessary to mix the two initial liquid components, isocyanates and amines by our spray equipment TC2049 (spray-equipment.tecnopolgroup.com) or similar (proper maintenance and cleaning it is recommended). The general parameters for this material will be the following:

  • Isocyanate heater temperature: 70-75 ºC (158ºF to 167ºF)
  • Amine heater temperature:70-75ºC (158ºF to 167ºF)
  • Hose temperature:±70 ºC (158ºF )
  • Working pressure: 2.500 - 3.000 psi (170 to 205 bar)
  • Recommended mixing chamber: GU-07008-1 or GU-07008-2 (use mechanical purge chamber)

These temperatures and pressure parameters must be valued, ratified or slightly varied by the applicator, depending on the conditions of each climatic zone, weather situation or according to the specifications of the projection equipment. It is the responsibility of the owner / applicator of the equipment to keep it in perfect condition in order to maintain the correct mixing ratio of the two components that Tecnopol delivers separately, by periodically updating its maintenance controls. During the execution of the application, it may be necessary to correct these parameters according to changing external conditions, as well as to verify the correct operation of the machine (pressure and temperature).

HEALTH AND SAFETY

These safety recommendations for handling, are necessary for the implementation process as well as in the pre and post, on exposure to the loading machinery.

  • Respiratory Protection: When handling or spraying use an air-purifying respirator.
  • Skin protection: Use rubber gloves, remove immediately after contamination. Wear clean body-covering. Wash thoroughly with soap and water after work and before eating, drinking, or smoking.
  • Eye / Face: Wear safety goggles to prevent splashing and exposure to particles in the air.
  • Waste: Waste generation should be avoided or minimized.
  • Incinerate under controlled conditions in accordance with local laws and national regulations.
  • Re-occupancy of the work site without respiratory equipment is minimum 24 hours providing the correct ventilation for the area sprayed.
  • Contractors and applicators must comply with all applicable and appropriate guidelines for storage and safety guidelines.

Anyway, consult the material and safety data sheet of the products of the system.


COMPLEMENTARY PRODUCTS

The following products can be applied as complements to their use. In this way, its physical-mechanical characteristics are protected and improved depending on its exposure, desired finish, or type of substrate:

  • PRIMER EP-1010: epoxy resin with charges for filling existing holes in concrete or ceramic surfaces, to be applied in a single coat
  • PRIMER EP-1020: epoxy resin to apply on concrete or ceramic substrates, improving adherence, absorbing substrate moisture, and regularizing the planimetry of the substrate.
  • PRIMER PU-1050/PUc-1050: solvent-free polyurethane resin to apply on concrete, improving adherence, absorbing substrate moisture, and regularizing the planimetry of the substrate.
  • PRIMER EP-1040: epoxy resin to apply on metal or ceramic substrates, improving adherence, absorbing substrate moisture, and regularizing the planimetry of the substrate
  • PRIMER EPw-1070: water-based epoxy resin to apply on concrete, asphalt, metal, or ceramic substrates, absorbing substrate moisture and regularizing the planimetry of the substrate.
  • PRIMER WET: epoxy resin to apply on very wet concrete or ceramic substrates, improving adherence, absorbing substrate moisture, and regularizing the planimetry of the substrate.
  • TECNOTOP 2C: two-component, glossy, and colored aliphatic polyurethane resin, to protect walkable and vehicular roofs and floors against UV rays when there is no other protection.
  • TECNOTOP 2CP: two-component, glossy, and colored aliphatic polyurethane resin to protect against UV rays and chlorinated/salted water in swimming pools, lakes, and aquariums  when there is no other protection.
  • TECNOTOP 1C: single-component, glossy, and colored aliphatic, for non-walkable/maintenance roofs against UV rays when there is no other protection
  • TECNOTOP S-3000: two-component, polyaspartic, aliphatic, colored, fast-curing resin for coating for protection against UV rays, quick dry time, and excellent chemical and mechanical characteristics.
  • TECNOPLASTIC F/C: plastic particles (two different weights) that, once mixed, form a rough surface, even complying with the CTE DB SUA1 (Slipperiness of floors), until achieving a CLASS 3 classification (Rd>45) UNE-ENV 12633:2003, according to its dosage (ask our technical department).
  • TECNOBAND 100: cold bond deformable band made up of an upper layer of non-woven textile and a lower layer of viscoelastic self-adhesive coating, which together allow it to adapt to the shape of the substrate. This band is ideal when dealing with structural joints and overlapping metal materials.
  • TECNOMESH 200 BASE: non-woven woven for previous placement on excessively irregular substrates or in areas of earth or natural substrate.
  • MASTIC PU: polyurethane mastic for filling joints (use together with Tecnoband 100 when necessary).

TECHNICAL FEATURES (ACCORDING TO ETA 11/0357 AND BBA 16/5340)

PROPERTIES

RESULTS

Density   ISO 1675

±1,10 ±0,05 g/cm³

Tack-free time ±5 seconds
Recoat time 10 secs ~ 48 hours
Use temperature range (environment) -20 ºC~90 ºC     (-4ºF to 194ºF)
Application temperature range (substrate  and environment) 5 ºC~ 35 ºC    (41ºF to 95ºF)
Maximum environmental humidity ±85%
Ready to use: walkable/Traffic car  ±3 hours / ±12 hours

Elongation at break    ISO 527-3

>350%

Tensile Strength         ISO 527-3

>20 MPa (after 10 days)

Shore Hardness A/D    DIN 53.505

>93 / >50

Solid content      ISO 1768 100%
VOC content (volatile organic compounds) 0

Working life

W3:25 years at 1,4 mm.thickness

Climatic zone

S (hard weather)

Resistance to water vapor diffusion   EN 1931

µ=2.279

Water-vapor diffusion       ISO 7783

14g/(sqm/day)

Temperatures / User loads
  • P4: TH4, for all supports at W2
  • P4: TH4, for steel/concrete/OSB at W3

Roof slope

S1~S4, zero slope, ponding water admitted

Adhesion to concrete/steel/EPS/XPS/OSB 1,85 MPa/0,75 MPa/0,10 MPa/0,062 MPa/0,5 MPa

External fire behavior   EN 13501-5:2007 A1:2010

Class. Broof (t1)+t2)+(t3)+ (t4)

Fire reaction     EN-13501-1

Euroclass E

Resistance to movement    EOTA TR-008

according to 1.000 times

Anti roots certificate    EN 13948:2008

PASS

Results performed in the laboratory at 25ºC  (73ºF) and 50% RH, under controllable conditions. These values may vary depending on the application, climatology, or substrate conditions.


TECHNICAL DATA  OF COMPONENTS

PROPERTIES

COMPONENT A

COMPONENT B*

Density      ISO 1675

1,11 ±0,05 g/cm³

1,10 ± 0,05 g/cm³

Viscosity (at 12 rpm)   ISO 2555

850±50 cps

1.100 ± 250 cps

Mix ratio – in weight

100

102

Mix ratio – in volume

100

100

* Data for component B pigmented in gray. For other colorations or neutral, consult the official COA issued by Tecnopol (Certificate of Analysis for each batch delivered). Results were performed in the laboratory at 23ºC and 50% RH, under controllable conditions.

ASTM certifications

PROPERTIES

RESULT

Tensile strength  ASTM D412:2016 (Method A) 25,23 MPa
Elongation at break   ASTM D412:2016 (Method A) 658 %
Hardness Shore A   ASTM D2240:2015 99
Hardness Shore D   ASTM D2240:2015 61
Tear strength   ASTM D624-00:2012 101,5 N/mm
Water vapor transmission   ASTM E96/E96M-16 0,18 g/sqm/day
Taber abrasion (H18 wheel, wear index) ASTM D4060:2014 109,0
Taber abrasion (H22 wheel, wear index) ASTM D4060:2014 105,0
Resistance to water penetration     ASTM D-570-98 (2018) 0%
Impact resistance   ASTM G14-04:2010 e1 55,68 kg.cm
UV accelerated weathering (1000 hours)   ASTM G154-16 no blistering/no cracking/no chalking/no peeling/no delamination
Crack Bridging  ASTM C836/C836M:2015 and ADM/CE/002:2017
  • no cracks occurred after 10 cycles at 2 mm.
  • crack at 12 mm width
Crack Bridging  ASTM C1305/C1305M-16 and ADM/CE/002:2017
  • no cracks occurred after 10 cycles at 8 mm.
  • crack at 12 mm. width
Adhesion strength to steel  ASTM D4251:2017 (Method B, Tye I tester) 3,23 MPa
Adhesion strength to concrete  ASTM D4541:2002 (Method A, Tye I tester) 2,20 MPa

Results performed in the laboratory at 25ºC  (77ºF) and 50% RH, under controllable conditions. These values may vary depending on the application, climatology, or substrate conditions.


OTHER APPROVALS

PROPERTIES

RESULT

Diffusion coefficient to RADON gas  ISO/DTS 11665-13. 4*10-12 sqm/sec
Diffusion resistance to OZONE gas     ISO 1431-1 PASS

Tear strength        ISO 34-1:2011

48 kN/m (±3)

Non-migration to potable water        BS-6920, WRAS approval, and European Directive 98/83/CE

ABLE (check the official document)

Global migration (ethanol simulant at 20% and 10%)     EN 1186-1:2002 and EN 1186-3:2002

ABLE (check the official document)

Electrical volume resistivity       DIN EN 62631-3-1 8,14*10-11 Ω*m
Electrical surface resistance       DIN EN 62631-3-2 2,84*10-14 Ω
Environmental and support  application temperature range 3ºC ~ 40ºC
Max. relative humidity 85%
 Walkable / Vehicular ±3 hours / ±12 hours
Maximum liquid temperature in continuous contact 50-55 ºc

Results performed in the laboratory at 25ºC  (77ºF) and 50% RH, under controllable conditions. These values may vary depending on the application, climatology, or substrate conditions.